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December 12, 2001
The Asaflex™ i series - New high-performance clear styrenic copolymers

High thermal stability, strong gelling resistance
Scheduled for early market introduction


 
Asaflex™ i – Salient features
  • Dramatically reduces gelling and “fish-eye” formation under processing,
    based on an advanced copolymeric molecular structure that brings high thermal stability without additional antioxidants.
  • Matches or excels the established standards of other Asaflex™ clear styrenic copolymers
    for high performance, quality, and function.

Asaflex™ i – Inherent advantages
  • Greater freedom from fish-eye formation, lower haze, higher transparency.
  • Higher-yield, higher-quality printing characteristics, through reduced disruption and marring of printing by fish-eye effects.
  • Higher fabrication process efficiency, with lower time and cost requirements for cleaning, purging, and restarting,
    through reduced gel formation in cylinder and flow lines.
  • Capability for higher extrusion speeds, and corresponding reduction in process cost and time requirements.
  • Capability for significant reductions in resin burn, in injection dies, extruder nozzles, and hot runners.

Asaflex™ i – gelling resistance test

The susceptibility of a resin to gel formation generally increases with its thermal history. This susceptibility was investigated
in the following gelling resistance test, by extrusion of test sheets from an Asaflex™ i trial grade and a standard Asaflex™ resin
at an elevated process temperature, and examination of the plates for hazing at increasing extrusion times.
The extruded Asaflex™ i trial grade sheets show no increase in hazing, and thus no significant gelation increase,
throughout the five-hour period of test extrusion at 250°C.

Test results

No perceptible increase in Asaflex™ i hazing or gelation at any time during the five hours of extrusion at 250°C.

Test conditions
Formulations: Asaflex™ i trial grade or standard Asaflex™ 825/polystyrene at mixing ratio of 30/70,
the ratio of highest susceptibility to cross-linking and thus to gel formation.
Extrusion temp.: 250°C (20°C above the recommended maximum of 230°C for standard Asaflex™.)
Samples: Extruded sheets of 0.2 mm thickness, taken periodically throughout the test period.
Evaluation: Observation for increase in internal hazing, expressed as percent increase from initial level,
after treatment with paraffin oil for smooth surface.

Please note that all data and values are given as typical results obtained with the indicated test methods for purposes of basic reference only and not as any product specification or warranty of any nature, and are subject to change without notice.

For further information on these Asahi Kasei products, please contact us.

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